Technical Parameter
1. Decoiler
1）Motor Power Of Decoiler: 3kw
2) Motor Power Of Hydraulic Expansion/Tightening: 2.2kw
3）Material: Color Steel Coil, Aluminum
4）Inner Diameter Of Coil: Φ508mm、φ610mm
5）Outer Diameter Of Coil: Φ1200mm
6） Weight Of Steel Coil: 7.5T
7）Thickness Of Steel Coil: 0.4㎜-0.8㎜
8）Width Of Steel Coil: MAX1250mm
9）Speed Of Decoiler: 0-15m/Min
10）Hydraulic System Pressure: 6.3Mpa
2. Load Material Coil Car:
1）Hydraulic Cylinder Lifting Stroke: Up Panel 0.65m，Down Panel 0.65m
2）Load Material Car Stroke: 2.5m
3）Hydraulic System Pressure: 6.3Mpa
3. Roll Forming Machine(2 Sets Upper And Down):
1）Locating Of Moveable Station: Fixed By Square Key And Screw
2）Bearing Of Fixed Station: Taper Bearing Install In Pairs
3）Guide Feeding Stand Type: Side Trolley Type
4）Form Of Forming Machine: Single Station With Chain Transmission
5）Specification Of Single Station:WHPF30
6）Leader: ￠30 Mm
7）Diameter Of Bearing Assembly Position: ￠50㎜
8）Diameter Of Shaft: ￠60㎜
9）Chain: 1 Inch Single Row
10）Main Motor Power: Up Panel 7.5kw，Down Pane l11kw
11）Line Speed:0-12m/Min
12）Material Of Roller: 40Cr
13）Surface Of Roller Coated With Chrome Of Thickness 0.05mm
14）Width Adjustment Form Of The Up And Lower Plate Forming Machine: Can Be Adjust By The Linear Guideway、Screw Rod、Reducer Motor
15）Adjustable Range:600-1250mm
16）Thickness Of Steel Sheet:0.4-0.8mm
17）Form Of Machine Frame: Cantalever Type Can Be Adjustable, Fixed Support Roller In The Middle
18）Pre-Cutting Form: Hydraulic Track Cutting
19）Diameter Of Shaft: Φ50mm
20）Specification Of Transmission Chain Wheel: 1 Inch
21）Rigidity Of Shaft: HB220°-250°
22）Gearing : Cycloid Gear Reducer
23）Roll Station: According To The Panel Profile
24）Diameter Of Main Shaft Of The Roof Panel Roll Forming Machine: Φ75mm
25） Machine Frame: Adopts 工 Shape Steel Welded
26）Replacing The Frame Method: Whole Frame Replacing
27）Replacing The Panel Profile Method: Horizontal Moving By The Guideway And Reducer Motor (Whole Horizontal Moving)
28）The Surface Of The Horizontal Guideway Processing By The Planing Machine Which Guarantee The Precision,And The Height、Angle And Level Can Be Adjust, To
Ensure The Roll Forming Machine Locating In The Leveling Position.
4. Spray Glue System&Components Foam Machine
1）Moving Speed Of Mixed-Head：0-2.3m/s
2) Motor Power Of Servo Motor:7.5kw-3000r/Min
3) Up-Down Moving Speed Of The Material Supporter:0.15m/s
4) Outline Dimension: Length: 3200mm, Width: 850mm, Height: 2000mm
5) The Length Of Guideway:3000mm
Serial Number
|
Item
|
Technical Parameter
|
1
|
Suitable Foam
|
PIR（R141B）
|
2
|
Component Flux
|
Polyol 50～300g/s
Catalyzer 0.6～6g/s
Vesicant 4 ～45g/s
Isocyanate 50～300g/s
|
3
|
Inject Pressure
|
150～200bar
|
4
|
Tolerance Of Temperature
|
±1℃
|
5
|
Mixed-Head
|
DHS-10NA
|
6
|
Output Flux Of Mixed-Head
|
50～650 g/s
|
7
|
Mixed Ratio
|
1：5～5：1
|
8
|
Tank Cubage
|
Polyol 300L
Catalyzer 100L
Vesicant 100L
Isocyanate 300L
|
9
|
Quantity Of Compressed Air
|
Dry、Without Oil
P：0.8Mpa
Q：2M3/Min
|
10
|
Temperature Control System
|
Heating： 2×9Kw
Cooling ：34000Kcal/h
|
11
|
Input Power
|
About 50Kw
|
12
|
Outline Dimension(Length×Width)
|
5000×6000
|
5. Double Belt Machine
1）Effective Working Length：30m
2）Double Belt Panel Dimension(Length×Width) ：1400mm×267mm
3）Material Of Double Belt Panel: Alloy Steel
4）Thickness Of Double Belt Panel：14mm
5）Line Speed ：0-12m/Min
6）Heat Treatment Of Double Belt Panel：HRC20°
7）Diameter Of Pin Of The Double Belt Panel：Φ40mm
8）Material Of Pin: Alloy Steel
9）Heat Treatment Rigidity Of Pin: HRC500
10) The Leveling Precision Of Double Belt Panel: Static: ±0.08mm; Dynamic: ±0.15mm
11）Synchronous Gear Modulus: M5
12) Diameter Of The Synchronous Lifting Oil Tank:Φ80mm, Working Pressure: 16Mpa
13）Adjust Method Of The Side Module: Manual Adjustment、Manual Lock、
Scale Show
14）Material Of The Side Module: Working Plastic(Nylon 1010）
15）Thickness Of Standard Padding Block：30-200mm
16）Provide 3 Sets For Roof Side Module；Provide One Set Module For Roof Bottom Module.(The Kind 3 Thickness Of Padding Block For Roof Side Module Can Be Decided By The Buyer)
17）Chain Section Distance Of The Side Module: 3/4 Inch
18）Upper Track Plate Lifting Range：30mm -250mm
19）Power Of Hydraulic Motor ：7.5kw
20）Working Height:1.3m
6. Double Belt Machine Hot Blast Supply Device
1） Temperature Transducer: Infrared Thermometer
2）Temperature Adjustment: Autocontrol The Temperature Controller
3）Hot Blast Motor ：18.5kw
4）Hot Blast Heater：300kw
5）Temperature Range Can Be Adjust：300C-800C
6）Heating Method: Electric Heating Air Cyclic Type
7）Hot Blast Capacity：200000cal/h
7. Band Saw Cutting Machine
1）Outline Dimension（Length×Width×High）： 5500mm×5000mm×2700mm
2）Running Speed：1000-1500rpm
3）Swing Diameter：550mm
4）Cutting Speed：15m/Min
5）Width Of Saw Blade：30mm
6）Length Of Saw Blade：6500 Mm -7250mm
7） Distance Of Transverse Moving For The Saw Blade：1500mm
8）Distance Of Lengthways Moving For The Saw Blade：3500mm
9）Minimum Cutting Length: 2500 Mm （The Line Speed Is 6 m/Min，The Shortest Cutting Length Will Be Increase According To The Line Speed）
10）Length Tolerance：≤3000㎜：±2.0mm
≥3000㎜：±3.0mm
11）Diagonal Tolerance: ≤3000㎜：±3.0mm
≥3000㎜：±4.0mm
8. Out Stacking
1）Max Workpiece Size ：140000×1050mm
2） Feeding Speed ：49.5m/Min
3）Overturning Motor：0.75kw×3 Sets
4）Push Material Motor：0.75kw×3 Sets
5）Feeding Roller Motor：0.37kw×7 Sets
6）Plane Transport Motor： 0.75kw×3 Sets
7）Lift Cylinder Of The Transport Roller：￠80×500×8 Sets
8）Pressing Cylinder：￠50×180×8 Sets
9）Block Unit Cylinder：￠40×200×2 Sets
10）Panel Lift Cylinder：￠40×25×8 Sets
11）Lift Hydraulic Cylinder:￠50×450×8 Sets
12）Outline Dimension Of The Whole Line: Length×Width×Height(Without Transport Table)
9. Electrical Control System
The Electrical Control System Of The Whole PU Sandwich Panel Line Includes. The Following Unit:
1）Double Track、Main Frame Of Forming Machine
（1）Vector Frequency Conversion Closed-Loop Control System
（2）All Moving Parts With Manual Operate Function
（3）With The Machine Running, Fault Display And Alarm Functions.
（4）Other Parts With Urgent Stop, Running, Fault Status Ect Information Display Function
（5）Up And Down Forming Machine With Synchronous Speed And Fine Adjustment
Function
（6）Up And Down Forming Machine With The High-Speed Pursue The Material Function When Changing Other Panel.
2）Spray Chemical Material System
（1）Adopts The PLC And Servo System Control The Moving Together And Come True The Precise Positioning
（2）16 Point Position、Speed Value Input Will Be Satisfy With The Different Panel Profile Material Requirements.
（3）Sweep Around Endpoint And Speed Can Be Real-Time Emend When It’s Running;
（4）20 Groups Of Data Storage Capacity With a Password Protection Feature
（5）The Current Parameters Of Real-Time Graphics Display
（6）Alternating Spray Chemical Material Function
（7）All Moving Parts With Manual Operate Function
3）Track Cutting Parts
（1）Vector Frequency Conversion Closed-Loop Control System Large Frame Synchronous Cutting Location Tracking And Small Frame Cutting
（2）50 Specifications Of Length, Number Of Data Input To Ensure That Any Order To Meet The Requirements
（3）Defective Plate Cutting Function
（4）All Moving Parts With Manual Operate Function
（5）With The Machine Running, Fault And Total Cutting Length Display Functions.
4）Stacker Turnover Part
（1）All Moving Parts With Manual Operate Function
（2）With The Machine Running, Fault Display Function
（3）Automatic Running With Flat / Corrugated Plate, Long / Short-Plate Function Selector Switch;
（4）Set The Stacking Number Function
5）Pre-Heating Temperature Control Part
（1）With Panel Temperature And Wind Pipeline Temperature To Choose
（2）PLC Adjustment To Ensure The Temperature Stable At ±5°
Payment terms
Price: US 750,000 FOB Shanghai.
v Payment term: 40% T/T in advance, 60% T/T before shipment.
v Delivery time: within 180Days after receipt the down payment
v Warranty: 1 year and lifelong maintenance
v Installation and debugging: We will send professional engineer to make installation and debugging, buyer pay our engineer each one 100 usd/ day, and provide accommodation and the round-trip ticket fee.
